Combustion Efficiency
In most industrial plants, combustion systems aren’t replaced all at once. Instead, burners, valves, and controls are gradually upgraded or swapped out as part of ongoing maintenance and improvement. While this approach is practical and cost-effective, it can also be complex. Mixing new parts with legacy equipment introduces potential issues with compatibility, compliance, and performance. … Continued
Precise air/fuel ratio control can reduce NOx emissions, improve burner efficiency, and ensure regulatory compliance. Below we take a look at how it works and why it matters. Combustion systems rely on a delicate balance of air and fuel. Too much air wastes energy. Too little risks incomplete combustion and excessive emissions. That balance is … Continued
Is your outdated BMS putting your facility at risk? In combustion operations, the Burner Management System (BMS) is the quiet guardian of both safety and productivity. But too many plants still run on control panels installed decades ago, which are systems that can’t keep pace with modern safety codes, data needs, or operational demands. A … Continued
Upgrading combustion systems can be a daunting task for facility managers. Whether replacing burners, control systems, or other critical components, integrating new equipment with existing infrastructure presents challenges that, if not managed correctly, can lead to inefficiencies, downtime, and increased costs. In this post, we’ll explore key considerations and best practices to ensure a seamless … Continued
How to Prevent Common Combustion System Issues Combustion systems provide critical power in many industrial applications, powering boilers, furnaces, ovens, and other equipment. Failures in these systems can lead to unplanned downtime, costly repairs, and even safety hazards. Even system problems short of failure can result in significant problems such as inefficient fuel consumption and … Continued
As the world becomes more environmentally conscious, designing combustion systems that meet stringent regulatory requirements is more important than ever. Industries ranging from power generation to manufacturing are faced with increasing pressure to lower emissions and operate sustainably. In this post, we will examine the growing importance of regulatory compliance, key regulations to be aware … Continued
Efficiency in combustion systems is an effective approach for operations looking to achieve optimal productivity and/or high profitability. Reducing operational costs is key, along with achieving environmental compliance to avoid costly fines and potential shutdowns. Combustion system efficiency can be achieved by implementing techniques for optimization, as well as actionable steps for immediate improvements. Why … Continued
